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End-to-End Custom Tube Fabrication Services
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End-to-End Custom Tube Fabrication Services

Engineering-driven tube product manufacturing—from design review through production delivery.
Upload STEP/IGES/DWG for DFM feedback and quote within 48 hours.

Accepted Formats: STEP · IGES · DWG · SLDPRT · PDF

Design-for-Manufacturability Partnership

Your tube product begins with honest engineering collaboration. We review your design for manufacturability, recommend material selection, and optimize geometry for cost and quality.

Our engineers provide detailed DFM feedback within 48 hours, identifying potential issues early and suggesting refinements that improve both performance and manufacturing efficiency.

  • Functional requirements and performance specifications
  • Material preferences (steel, stainless, aluminum, copper, titanium)
  • Load conditions, pressure ratings, and stress analysis
  • Assembly configuration: individual tubes or complete products
  • Surface finish: as-fabricated, anodized, painted, or polished
  • Quantity and phased delivery requirements

Workflow: Upload design → 48h feedback → Quote with DFM notes → Prototype or production run

Work Samples

Representative examples of our custom tube fabrication capabilities. These samples showcase integrated manufacturing from cutting through final assembly.

Custom Tube Fabrication - Manufacturing Example 1
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Custom Tube Fabrication - Manufacturing Example 2
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Custom Tube Fabrication - Manufacturing Example 3
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Custom Tube Fabrication - Manufacturing Example 4
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Custom Tube Fabrication - Manufacturing Example 5
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Custom Tube Fabrication - Manufacturing Example 6
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Integrated Manufacturing Capabilities

Complete Tube Processing

All tube processing steps—cutting, bending, flaring, welding, finishing—coordinated under one roof. This eliminates vendor coordination complexity and accelerates your project timeline.

Single-source manufacturing ensures consistent quality control across all fabrication steps, from raw material to finished assembly.

Project Standards

  • Design review:48h DFM feedback
  • Prototype lead time:5–10 business days
  • Production scaling:10–1000+ units
  • Quality standard:ISO 9001 certified

Manufacturing Capabilities

We integrate precision fabrication processes to deliver complete tube products that meet tight specifications and demanding timelines.

  • Laser cutting with ±0.05mm accuracy
  • CNC mandrel bending for smooth curves
  • Precision flaring and end forming
  • TIG/MIG welding with full traceability
  • Surface finishing: powder coating, anodizing, polishing
  • Complete assembly and testing services

Quality Assurance

Complete documentation and traceability from material certification through final shipment.

Inspection & Verification

  • First Article Inspection (FAI) for every new part
  • In-process dimensional checks at key stages
  • Weld procedure specifications (WPS) and verification
  • Surface finish and assembly quality inspection
  • Comprehensive visual inspection before shipping

Quality Documentation

We provide FAI reports, in-process inspection logs, material traceability certificates, weld documentation, dimensional inspection reports, and compliance certifications.

Certification: ISO 9001 compliant quality management system with traceable inspection records.


Why Choose X-KPR for Custom Tube Fabrication

When your tube product needs engineering support, precision manufacturing, and reliable delivery, X-KPR combines expertise, integrated capability, and ISO 9001 quality.

True Engineering Partnership

Our team collaborates on your design from concept through production release. Honest feedback and manufacturability guidance.

Integrated Manufacturing Under One Roof

All tube processing steps—cutting, bending, flaring, welding, finishing—coordinated by a single team.

ISO 9001 Quality & Full Traceability

Complete documentation and traceability from material certification through final shipment.

Frequently Asked Questions

How does the DFM process work?
You upload your CAD design. Our engineers review for manufacturability, suggest optimizations, recommend materials and processes, and identify cost-saving opportunities. Feedback provided within 48 hours.
Can you handle prototype and low-volume production?
Yes. We specialize in first-article samples and small production runs. Tooling and fixtures are cost-optimized for lower volumes without sacrificing quality.
What is your typical lead time for custom fabrication?
Prototypes: 5–10 business days from design approval. Small production (10–50 units): 10–21 days. Larger volumes: custom scheduling based on queue and complexity.
What quality documentation do you provide?
FAI reports, first-piece dimensional inspection, material traceability certificates, weld procedure specifications (WPS), dimensional inspection reports, and compliance documentation.

Request a Quote

Upload your design or describe your tube product concept. We'll evaluate for manufacturability and return a detailed quotation within 48 hours.

Contact Us

Accepted: STEP · IGES · DWG · SLDPRT · PDF