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Professional Welding Services
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Professional Welding Services

Certified TIG and MIG welding for tube, sheet metal, and structural assemblies with 100% inspection and full traceability.
Upload STEP/IGES/DWG for DFM feedback and quote within 48 hours.

Accepted Formats: STEP · IGES · DWG · SLDPRT · PDF

Welding Design & Manufacturing Process

Successful welded assemblies begin with careful joint design. Our engineers evaluate your assembly geometry to optimize for weld strength, appearance, and dimensional stability.

We recommend welding sequence, fixture design, and heat management strategies to minimize distortion and ensure consistent quality across production runs.

  • Material specifications and thickness requirements
  • Joint configuration: butt welds, fillet welds, lap joints, or T-joints
  • Assembly alignment and dimensional tolerances
  • Weld process preference: TIG for quality, MIG for production speed
  • Load and pressure requirements for weld design verification
  • Quantity and delivery timeline

Workflow: Upload design → 48h feedback → Quote with weld specs → Sample or production run

Work Samples

Representative examples of our welding and assembly capabilities. These samples showcase precision joints with clean welds and dimensional accuracy.

Welding Services - Manufacturing Example 1
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Welding Services - Manufacturing Example 2
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Welding Services - Manufacturing Example 3
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Welding Services - Manufacturing Example 4
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Welding Services - Manufacturing Example 5
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Welding Services - Manufacturing Example 6
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Technical Capabilities

Welding Process

From precision TIG welds in aerospace-grade materials to rapid MIG production runs, our certified welders deliver clean, strong assemblies with documented quality and full traceability.

Custom welding fixtures maintain exact part alignment, joint positioning, and gap control throughout the weld cycle for repeatable dimensional accuracy.

Precision Standards

  • Weld processes:TIG, MIG
  • Assembly tolerance:±0.5–1.0 mm
  • Standards:AWS D1.1/D1.9
  • Lead time:10–14 business days

Materials

We weld a wide range of materials with appropriate shielding gases and electrode materials for each application.

  • Mild steel and carbon steel
  • Stainless steel (304, 316, 316L)
  • Aluminum alloys (6061, 5052)
  • Copper and brass
  • Titanium (Grade 2, Grade 5)

Quality Assurance

100% visual inspection, dimensional verification, and full weld documentation for every assembly.

Inspection & Verification

  • First Article Inspection (FAI) for every new assembly
  • 100% visual weld inspection per AWS standards
  • Dimensional verification with custom fixtures
  • Load testing when specified by customer
  • Penetrant testing (PT) or radiography available

Quality Documentation

We provide FAI reports, WPS (Welding Procedure Specification), PQR (Procedure Qualification Record), material traceability certificates, dimensional inspection reports, and test data.

Certification: ISO 9001 compliant quality management system with traceable inspection records and AWS-certified welders.


Why Choose X-KPR for Welding Services

When weld quality and assembly precision drive your product success, X-KPR combines certified expertise, advanced equipment, and ISO 9001 quality control to deliver reliable assemblies on schedule.

Engineering Design Review

Engineers evaluate joint geometry, welding sequence, and thermal distortion to optimize for strength and dimensional stability.

Certified Welders & AWS Standards

Our welding team follows AWS D1.1/D1.9 structural steel standards. WPS and PQR documentation provided for traceability.

100% Weld Quality Inspection

Visual inspection, dimensional verification, load testing (when specified), and full weld documentation.

Frequently Asked Questions

What is the difference between TIG and MIG welding?
TIG (tungsten inert gas) produces cleaner, higher-quality welds—preferred for aerospace/marine. MIG produces faster welds—better for production volume.
What materials can be welded?
Steel, stainless steel, aluminum alloys, copper, and titanium. Different shielding gases and electrode materials used for each.
What are typical weld assembly tolerances?
Fixture-controlled assembly tolerances typically ±0.5–1.0 mm for critical dimensions. Tighter tolerances achievable for simpler geometries.
Do you provide weld testing and documentation?
Yes. All production includes 100% visual inspection and dimensional verification. Load testing, penetrant testing (PT), and radiography available upon request.

Request a Quote

Provide assembly geometry, material specifications, joint configurations, and quantities. We'll analyze for welding feasibility and return a detailed quotation within 48 hours.

Contact Us

Accepted: STEP · IGES · DWG · SLDPRT · PDF